• Web : www.ketanforging.com
  • Email : info@ketanforging.com, ketanforging@gmail.com
  • Cell No : +91-9824452854
  • Cell No : +91-9824867290

Manufacturing Process

Raw Material

Generally we have two source of raw material input. We import brass scrap and process in our casting unit for producing of Brass bars and rods as per requirement. Other source is local supplier; we buy extruded rods from them as per our requirement with complete test. We normally use material like C36000, C37700, CZ121, CZ122, BS218, BS219, HTB1m, CuZn39 etc. We can supply any material like Bronze, Gunmetal, and other copper alloy as per customer’s need.

  • Raw Material

  • Casting

Casting

We have our in built casting facility where we used the imported scraps and melt them. By melting we make these scraps to different shapes and sizes, as per our requirement and then forwarded to our machine department for further process.


Forging

We have in-house forging presses of 200,250 and 400 Metric Tones. All the forging dyes are developed in-house. We have our own tool room. We can also supply parts customer drawings and forged components are then shot blasted for better finish and then stress releived.

  • Forging

  • Manufacturing and Machining

Manufacturing and Machining

We have Manual, Semi Automatic and automatic turning machines with an accuracy of +_0.05mm tolerance. In addition, we have CNC turning machines, CNC turning and milling machines etc which have higher accuracy of +_0.005 mm and precession.


Surface Finish/Plating

This is being outsourced locally. There are many good electroplaters locally available, who can do golden plating, Silver Plating, Copper plating, Tin Plating, Lead Plating etc.

  • Surface Finish/Plating

  • Inspection

Inspection

We have quality control department, which ensuresthat each product manufactured as exactly to the print and each process are controlled and the quality of the parts maintained throughout the entire process. We provide inspection reports to our customers if required.


Packing

A wide range of option for packaging material like corrugated boxes, wooden cases, pallet packing etc.

  • Packing